Cracking of scales in juice tubes with steam, before tube cleaning.
Modification of mud withdrawal from clarifier by gravity method instead of mud pump and regulation of mud withdrawal system.
Reduction of mud during high crushing rate.
Reduction of filter cake pol.
Modification filtrate juice pump priming line to avoid jamming.
Reduced the filter juice pump from 4No to 1No.
High/ low vacuum regulator valve fixed in vacuum filter.
Soda circulation arrangement for vacuum filter cleaning.
Eliminated the problem in lime classifier.
Modification of lime elevator angle.
MOL line for emergency use.
MOL line alteration in juice sulphitor.
MOL Cyclone separator was modified and was commissioned by altering the nozzle size.
Reduction of lime consumption.
Reduction of juice sulphitor corrosion.
Reduction of sulfur consumption.
Reduced the frequency of SO2 gas line jamming and reduced the problem in sulfur burner area.
Introduction of primary air valve for sulfur burner.
Modification of secondary cooler in sulfur burner.
Alteration of the sulfur feeding nipple direction.
Modification of over flow line to avoid the over flow of syrup form syrup sulphitor.
Control of syrup brix in evaporator.
Eliminated the condensate withdrawal problem in evaporator.
During low steam pressure, evaporator is operated without crushing stoppage.
Preventive actions were taken to avoid major problems.
Has additinal knowledge about fitter and welder.